J.K. Hawken Rifle Kit with Patchbox and Inlays — Step 6: Installing the Key Inlays and Keys

Video for this step: https://kiblerslongrifles.com/v/hawken-6

Locate the four German silver key inlays, or “escutcheons.” They are not marked with dots. The two larger inlays install nearest the breech, one on the lock side and one on the cheek-piece side. The two smaller inlays install nearest the muzzle, one on each side.

Position each inlay so its slot is closest to the bottom of the stock. The slot is slightly off-center in the inlay. The inlays should lightly press into place, but fit if necessary using the Notes on Fitting Parts to Stock.

Secure the inlays with the provided screws. The inlay screws look best with the slots “clocked” so they run parallel to the barrel. If a particular screw slot doesn’t line up, try a different screw.

With the stock and barrel lightly clamped in the vise, insert the key marked “1” into the slot nearest the breech. The engraved number “1” should be upward, or nearest the top of the barrel. Gently tap into place with a mallet. If resistance is encountered, the key slot or underlug must be adjusted.

To adjust the fit, you will generally remove wood from the top of the slot in the stock, or metal from the bottom of the underlug slot, by filing. A flat needle file works well for this. Attempt to install the key and repeat until it can be pushed snugly into place. If a key binds in a German silver inlay, remove a small amount of material from the inlay slot with a needle file. Repeat this process with key “2.”